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Starting the glue up


Rough Cut


That's a lot of router lines


Cut cut cut


Start Routing! [whip cracks]


Getting Deeper


Done roughing out the curves


Done roughing from the front


Starting to finish the curves.


Starting to look like something now.


Glued up finished ready for sand and sealing. :)


Definitely work to do here.


You can see the end of the transition from curved to straight just above the grind marks.


This was inside the MDF :/ Approximately 20mm!!


First thin coat of epoxy to seal cured and some minor fairing. I broke through the epoxy everywhere but the low spots as expected.


Spots at the end of the transition needing more help.


Second coat of epoxy curing. Not! ... 3:1 means 3:1 not some new math crap. :( $$ in the toilet.


Still the second coat of epoxy Curing. This coat was actually mis mixed and never cured. The MDF mold swelled up and was out of shape after trying to fix. This was a setback in time and money. :(